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Britteco

Non-destructive testing across the UK

Ultrasonic Thickness Testing Services UK

On-site ultrasonic thickness testing and ultrasonic thickness measurement for fuel tanks, pipework and industrial metalwork — without cutting or drilling.

Non-destructive
UTT measurement
ATEX · IECEx
UKEx certified
Hazardous gas
Zones 0 · 1 · 2
A-scan & B-scan
measurement review
Commercial UK
nationwide coverage
Know what remains

Ultrasonic Thickness Measurement for Better Decisions

Visual inspection shows the surface. UTT adds measured evidence about the material beneath it.

Ultrasonic Thickness Testing (UTT) uses a probe placed on one accessible side of a component to measure the distance to its back wall. This non-destructive thickness testing method allows remaining material thickness to be assessed without cutting or drilling.

Britteco provides targeted tank thickness testing, pipe wall thickness testing and detailed corrosion and wall-thickness surveys for commercial fuel tanks, storage vessels, pipework and associated steelwork. Measurements can help identify patterns of corrosion, pitting and localised wall thinning, supporting maintenance planning and decisions about further investigation.

Point readings are not whole-asset coverage. We agree locations and measurement density around the expected damage mechanism. Selected-point surveys, defined grids and focused follow-up readings answer different inspection questions.
What UTT can assess

Focused Measurements. Practical Insight.

The ultrasonic thickness survey is matched to the asset, access, surface condition and the decision the results need to support.

Remaining Wall Thickness

Record actual thickness at agreed locations across tanks, vessels, pipework and accessible metal components.

Corrosion & Thinning

Identify reduced readings and broader thickness trends consistent with material loss. A reading does not by itself establish whether loss is internal or external.

Pitting Investigation

Take focused readings around suspect areas to help characterise localised loss of wall thickness.

Tank Thickness Testing

Apply planned measurement grids or selected-point testing to accessible fuel tank shell, roof and associated areas.

Pipe Wall Testing

Measure accessible pipe sections, bends and selected locations where corrosion or service history warrants attention.

Point or Grid Surveys

Use a proportionate selected-point scope or a defined measurement grid, with readings logged for traceability.

Cygnus 1 Ex capability

Built for Hazardous Areas

Britteco uses Cygnus 1 Ex ultrasonic thickness equipment certified to ATEX, IECEx and UKEx requirements. Its intrinsically safe design supports suitable inspection work in hazardous gas Zones 0, 1 and 2, including fuel-storage and industrial environments, subject to site controls and the agreed method.

Ultrasonic wall-thickness measurement from one accessible side
A-scan and B-scan views to support measurement review
Data logging and reporting workflow for recorded readings
Probe and measurement mode selected for the material and surface condition
Technician using an ultrasonic thickness gauge on a fuel storage tank
How the service works

From Scope to Report

A defined inspection scope keeps the survey proportionate and makes the resulting data easier to interpret.

01

Scope Review

We review the asset type, product history, access, hazardous-area classification and required outcome.

02

Site Preparation

Inspection points, permits, RAMS, access and surface preparation requirements are agreed.

03

UTT Survey

Readings are taken and logged at the agreed locations, with focused checks where results warrant them.

04

Results & Report

We organise the recorded measurements and issue the agreed report or measurement certificate for your records.

What you receive

Useful, Traceable Inspection Data

The reporting level is matched to the selected package and survey scope. For detailed work, readings can be associated with a measurement plan or grid so that lower-thickness areas and patterns are easier to review.

A-scan and B-scan functions support the inspection and review process. Data logging enables recorded measurements to be transferred into the reporting workflow.

Scope note: this service is ultrasonic thickness measurement. It is not advertised as weld-flaw detection. Any requirement for a different NDT method or engineering fitness-for-service assessment should be identified separately.

Report Content May Include

  • Asset and inspection-scope details
  • Measurement locations or grid references
  • Recorded wall-thickness readings
  • Notable low readings and observed trends
  • Photographs where included in the scope
  • Practical recommendations for next steps
  • Agreed report or measurement certificate after the visit
Guide pricing

Indicative UTT Survey Costs

Transparent guide prices help with early budgeting. Your quotation will reflect the actual scope, location, access and reporting requirement.

Simple scope

Basic UTT Survey

From £1,100

For a straightforward site visit and a limited, clearly defined measurement scope.

  • Single simple asset or selected area
  • Limited number of readings
  • Site attendance and testing
  • Agreed report included
Request Quote
High-volume scope

Complex / Full-Day

£1,600–£2,000+

For extensive measurement work, difficult access or a complex full-day inspection.

  • Large number of readings
  • Complex or extended access
  • Multiple inspection areas
  • Comprehensive reporting
Request Quote

Guide prices exclude VAT unless stated otherwise in your quotation. Travel, specialist access, surface preparation, out-of-hours working and additional personnel may affect the final price. Every job is quoted against an agreed scope.

Common questions

Ultrasonic Thickness Testing FAQs

Answers are general; the correct inspection scope depends on the asset, material, condition and site controls.

UTT is a non-destructive method that uses sound waves to measure material thickness from one accessible side. It is commonly used to assess remaining wall thickness and investigate corrosion, pitting or localised thinning.

Suitable Cygnus measurement modes and probes can support measurements through coatings in appropriate conditions. The coating, surface condition, material and required accuracy are reviewed before the method is confirmed; local preparation may still be needed.

Britteco's Cygnus 1 Ex equipment is ATEX, IECEx and UKEx certified and designed for suitable use in hazardous gas Zones 0, 1 and 2. Work remains subject to the site's hazardous-area controls, permits and agreed method.

No claim is made that this thickness-measurement service detects weld flaws. Weld-flaw examination is a separate NDT discipline and may require different equipment, procedures and qualified personnel.

Please provide the site postcode, asset type and size, number of assets, product stored, access details, hazardous-area information, photographs and the purpose of the survey. Existing drawings or previous thickness readings are also helpful.

Basic surveys start from £1,100. Detailed surveys are typically £1,200–£1,600, while complex or full-day work is typically £1,600–£2,000+. The final quotation depends on scope, travel, access, preparation and reporting requirements.

The accessible surface is assessed and prepared where necessary, couplant is applied, and a suitable probe is placed at each agreed location. The gauge is configured for the material and probe, readings are checked for a stable response, then recorded against the inspection plan for reporting.

Yes, stainless steel and other ultrasonically conductive materials may be measurable when a suitable probe, sound velocity and calibration are used. Feasibility and measurement range depend on the specific material, geometry, surface condition and required result.

There is no reliable universal number. The measurement density depends on asset geometry, nominal thickness, likely corrosion mechanism, previous findings and the survey objective. A selected-point check answers a different question from a defined grid or detailed corrosion map.

The Cygnus 1 Ex manufacturer specification states ±0.1 mm or 0.1% of the measured thickness, whichever is greater. Field confidence also depends on calibration, probe, material, geometry, temperature, coating, surface condition and echo quality.

There is no single minimum for every setup. The Cygnus 1 Ex family specification covers approximately 0.8–250 mm in steel depending on the selected probe and configuration. Britteco's quoted S5A-Ex and T5B-Ex probes have their own narrower ranges, so the applicable range is confirmed against the job scope.

Need Evidence About Remaining Wall Thickness?

Send us the asset details, site location, photographs and required outcome. We will review the scope and provide a clear quotation.